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Custom Kill Switch

Beachbummer

Jetboaters Admiral
Messages
4,052
Reaction score
2,969
Points
352
Location
Houston TX
Boat Make
Yamaha
Year
2008
Boat Model
SX
Boat Length
23
So, My kill switch failed for the second time. I was able to revive it last time it failed, but, alas, all things come to an end, and it was the end of the end.

I was highly intrigued by the FELL option, but the higher cost, larger hole required and a few bad reviews of reliability issues after some time (2-3 years of use) I decided to look at more low tech options. I purchased a Saf-T-Stop, like this one.

These things are very large and also require a very significant hole on the boat. It turns out I also bough the wrong model wired in reverse of what I needed, and I could not turn the switch around. So I 3d printed a replacement that allowed me to screw on the toggle switch from underneath, meaning no giant hole required, and I did not need to return the Saf-T-stop. It turns out the Saf-T-stop is just a 2 pole single throw switch with a fancy plastic shroud to trip it when you pull the lanyard.

It turns out this is a bit taller than I like, and I can rub against it when in full reverse...so I was toying with the idea of making my own replacement for the kill switch, in a similar design to the original. I think I have a decent prototype, will try to install over the weekend. I'll keep you posted.
 

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It's been 3 weekends and so far so good. No complaints.
If you want to make your own version of this contraption, here are the files:
 
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