gmtech16450yz
Jetboaters Commander
- Messages
- 270
- Reaction score
- 530
- Points
- 197
- Location
- SF Bay Area
- Boat Make
- Yamaha
- Year
- 2017
- Boat Model
- Limited S
- Boat Length
- 21
Ok so I took one of the throttles apart. As far as I see, there are 3 major issues with the stock throttles- First is the throttle not holding where you put it. Second is there is WAY too little range of movement to properly be able to control throttle and power application. Lastly is the way the buckets operate, they are still opening even when the throttle is being applied. It's funny but there's way more range of control over the buckets than there is the throttles themselves.
Here are a couple pics of the assembly. The T or Y shaped cast piece is what moves the throttle lever. As the handle is moved, the pin rotates and moves the cast piece up and down, up is opening the throttle and down is closing it. If you look at the grease covered slot that's underneath the cast piece, you can see where the pin travels in the slot. The problem is the way the slot is made, the pin only moves the cast piece up when it's at the very ends of the slots. That's why the throttle doesn't start opening until the very ends of the handle travel.
As far as modding the stock assembly, I can make a new billet aluminum piece to replace the cast piece, and cut a straight slot instead of a flattened "M" shaped slot. That would make the movement of the pin immediately move the block and in turn move the throttle arm where the cable attaches. Doing that would make the travel of the throttle arm or cable much wider so I'd also have to change the pivot point on the arm to get the cable movement back within range. The end result of all that would be roughly doubling the handle angle where the throttle is being applied. It would in turn double the resolution of the throttle control, which is the whole point of all this.
That only fixes one problem though. The problem with the throttle/rpm's not holding where you move the handle is simply because the assembly is just really REALLY sloppy. There's just a whole bunch of free play in everything that moves inside these things. I see what you guys have been wrapping tape around, I can see it helping, but it's not going to fix it 100% and tape itself is a really bad solution to that problem. Fixing the sloppy handle/throttle movement and the fact it drops when you take your hand off would be a matter of eliminating all the cr@ppy clearances in all of the pivots/levers/bushings.
And then you're still left with the bucket travel. The throttle "fix" would make the problem of the bucket not being fully open when applying throttle even worse. Again, I could fix that by changing the ratio of the arm/pivot for the bucket cable. It's possible, just like the other ideas, but now I'm looking at a lot of work to fix what's really just a cr@ppy design.
So I'm not going to bother. For me, it all goes back to the premise of the throttles and bucket controls NEEDING to be separate. It fixes all of the issues. Total full range of control over the throttle. No more "idle to too much throttle in what seems like 1 degree of handle movement" problem. I'm actually thinking the forward/reverse control might be easier if you put the throttles at 1/8 or so and simply use the buckets to control situations like coming up to a dock. With separate bucket control, you can move those levers only from full reverse to full forward without changing the engine speed. I like that idea.
Anyway, I'm going to put a 4 lever control in my boat. I may or may not move the throttle sensors from the engine compartment to the throttle levers themselves. We'll see. I'll keep you guys posted!
Here are a couple pics of the assembly. The T or Y shaped cast piece is what moves the throttle lever. As the handle is moved, the pin rotates and moves the cast piece up and down, up is opening the throttle and down is closing it. If you look at the grease covered slot that's underneath the cast piece, you can see where the pin travels in the slot. The problem is the way the slot is made, the pin only moves the cast piece up when it's at the very ends of the slots. That's why the throttle doesn't start opening until the very ends of the handle travel.
As far as modding the stock assembly, I can make a new billet aluminum piece to replace the cast piece, and cut a straight slot instead of a flattened "M" shaped slot. That would make the movement of the pin immediately move the block and in turn move the throttle arm where the cable attaches. Doing that would make the travel of the throttle arm or cable much wider so I'd also have to change the pivot point on the arm to get the cable movement back within range. The end result of all that would be roughly doubling the handle angle where the throttle is being applied. It would in turn double the resolution of the throttle control, which is the whole point of all this.
That only fixes one problem though. The problem with the throttle/rpm's not holding where you move the handle is simply because the assembly is just really REALLY sloppy. There's just a whole bunch of free play in everything that moves inside these things. I see what you guys have been wrapping tape around, I can see it helping, but it's not going to fix it 100% and tape itself is a really bad solution to that problem. Fixing the sloppy handle/throttle movement and the fact it drops when you take your hand off would be a matter of eliminating all the cr@ppy clearances in all of the pivots/levers/bushings.
And then you're still left with the bucket travel. The throttle "fix" would make the problem of the bucket not being fully open when applying throttle even worse. Again, I could fix that by changing the ratio of the arm/pivot for the bucket cable. It's possible, just like the other ideas, but now I'm looking at a lot of work to fix what's really just a cr@ppy design.
So I'm not going to bother. For me, it all goes back to the premise of the throttles and bucket controls NEEDING to be separate. It fixes all of the issues. Total full range of control over the throttle. No more "idle to too much throttle in what seems like 1 degree of handle movement" problem. I'm actually thinking the forward/reverse control might be easier if you put the throttles at 1/8 or so and simply use the buckets to control situations like coming up to a dock. With separate bucket control, you can move those levers only from full reverse to full forward without changing the engine speed. I like that idea.
Anyway, I'm going to put a 4 lever control in my boat. I may or may not move the throttle sensors from the engine compartment to the throttle levers themselves. We'll see. I'll keep you guys posted!