Went out yesterday with 3 people. Reached 7000 rpm at 39 mph. I’m going to pull the fuel pump and check the filter now that I’m at 1/2 tank of fuel.
To me, it seems you have no cavitation issues because your RPM stay that low, otherwise your speed would suffer but the RPM would be hitting the rev limiter. So, that's good.
How good is your hole shot? Do you feel any cavitation/impeller slipping? Kind of like wheels spinning in mud? Or is the pump hooking up instantaneously and makes the boat jump up on plane?
My thinking is, and this is distinct from heat soak issues and IC upgrade that you are doing anyway (which is a great idea as I understand it), you may be
overpropped. Meaning your impelelr's pitch is too aggressive and the engine lacks sufficient power to spin it at WOT closer to the rev limit of approx 7,800 RPM.
If that is the case (no slippage/cavitation and strong hole shot but low RPM at WOT) you may want to consider repitching the prop slightly starting on the trailing edge (it's easier and has more influence on RPM at WOT whereas leading edge has more influence on "hooking"). Because of the "progressive" pitch of these impellers, it is not always easy to find the best pitch but playing with it will at least give you some idea what is limiting. It could be fuel, but you may be getting all the fuel you need already, who knows? You may simply be running with an impeller that is "over pitched".
In that context, pitch numbers mean nothing when comparing different impellers or same eimpelelrs in different boats/skis. So you really need to test-repitch-test cycle to empiricaly dial it in, in your boat.
The good thing about being (slightly) overpitched is - there is no cavitation on hole shot and you can have tremendous pull at low speeds. If you are doing water sports that is awesome, and way more important than top speed that does not matter at all.
(as long as you are not spinning too, too low and lugging the engine but you are certainly not in danger of that, not even close, and that is rarely an issue with jet boats and impellers, can be significant issue with propped boats).
If you are not doing water sports, being pitched for low-end power will make the boat more impervious to load, no matter how many people and coolers you pack in you will be able to jump up on plane and go 35+mph, which can be way better than having a fast boat that can not get up on plane when loaded and takes 5min to reach that amazing top speed. I had two setups for my 190, and ended up always pretty much running the "power" set up that was barely 40mph with a great hole shot. Way more fun and useful that way, for me. Of course with the supercharged 192 you should be able to have a
monster hole shot and 45+ top speed!
Just thinking out loud...
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