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sounds like too much play between the impeller and the pump liner. or a bad set of splines on the drive shaft.
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3 weeks ago I took possession of my new 165 and have been able to spend 10 minutes in it. On it's maiden voyage I could barely get out of the hole with 3 people in it. With 4 it wasn't possible. When I put the hammer down it will plow and then cavitate. I took it back to the dealer and they replaced it with a new pump housing out of a 165 HO, I take it back up to the lake, drop it in, it runs but no propulsion. None! I take it back out, back down to the dealer, and am told the 2 pump housings are not interchangeable and the driveshaft was not engaged. The dealer then overnights a new pump housing from Scarab, puts it in, does a "wet test" and all it does is cavitate again. Not very happy with the dealer or Scarab right now. Looking for ideas, anyone?
I hope you get things straightened out @Scarabing . I cant imagine the frustration you guys have and are feeling. Hopefully these are growing pains, and these issues get passed on to the dealer network so the end user doesn't have to deal with them.