LASwxman
Active Member
- Messages
- 9
- Reaction score
- 14
- Points
- 42
- Location
- Las Vegas, NV
- Boat Make
- Yamaha
- Year
- 2020
- Boat Model
- AR
- Boat Length
- 19
I just recently completed a ribbon delete on my 2020 AR-190. I decided to take pictures at each step and post a walkthrough of the procedure here on the forum. The reason for doing so is that I have seen some confusion about whether the ribbon is built into the intake manifold or between the throttle assembly and manifold. If this post can help someone out by answering those questions, then mission accomplished.
I am not 100% certain, but I believe the later model 195s have the ribbon built into the manifold. One thing I know for sure is that the 2020 190s do not. Thus, they are easier to delete.
Let state a caveat before starting. I am not a certified mechanic. I can turn a wrench. But I am sure there are a few steps taken here that some may have alternate methods or tips. If so, by all means reply to the post. No ego to bruise here. Different opinions are what makes this site work.
Here we go...
Step 1:
Begin by removing the air intake hose. It is connected in three locations. First is the spring connector located on the top-center. Pinch it with your hands or pliers and pull the tube off. Next, loosen the clamps on Air Filter Box and Throttle Body side and pull the entire hose out.
Step 2:
This part is the first “choose your own adventure”. Referencing the image below, note that the Ribbon is located between the Spacer and the Manifold Intake. So you have two choices to open this up and get to it.
So here we go…
I removed the bolts between the Throttle Body and the Spacer. Now use extra care in pulling the Throttle Body off. There are a few wire harnesses attached to it. I did not disconnect these. I simply pulled the Throttle Body off to the left and let it drop down below the engine. Make sure you don't get contaminants inside. You can cover it with a shop rag etc.
Step 3:
Remove the bolts holding on the Spacer and remove the Spacer. There is no gasket between the Spacer and Manifold Intake. You will note some "gunk" on the bolts. That is just loctite the factor used to hold the bolts in. You can clean that off.
Behold! The Great Ribbon has shown itself.
Step 4:
The ribbon is very difficult to get out of the Manifold Intake. Doing so puts the rubber gasket around the Ribbon in danger of getting ripped. So, I took a tip from another post on this website and screwed a Drywall Screw into the front of the ribbon (about ½’ in). Then I just pulled on the screw and viola!
NOTE: Look at the gasket ribs and how they are pointed so you can install it back the same way.
Step 5:
Choose your own Adventure Part 2
Step 6:
Reinstall the Spacer. If you forgot which way it goes on, look for the stamped lettering on the bottom as shown in the left image. Here is where you will need to put some blue Loctite on the bolts before installing (hat tip to member 212s for suggesting this add). Hand tighten the bolts to get them started. Then tighten each bolt a little at a time in a cross pattern (For example, Top-right, then bottom-left, then top-left, then bottom-right – just like the lug nuts on a car tire) to ensure the Spacer sits properly against the Manifold Intake.
Next, reinstall the Throttle Assembly using the same crossing pattern mentioned above (remember the Loctite as well). Also, remember to put the gasket between the Spacer and Throttle Assembly. Three hands may help here. But I did it myself just taking my time and ensuring the gasket and components fit together as before.
Step 7 (almost done):
Reinstall the Air hose by clamping it to the Throttle Assembly and Air Intake Box, then putting the smaller hose back on with the spring clip.
Step 8:
Ok, I hope that can help someone. Or at the very least, give them some confidence in doing this relatively easy task.
Regards,
Todd
I am not 100% certain, but I believe the later model 195s have the ribbon built into the manifold. One thing I know for sure is that the 2020 190s do not. Thus, they are easier to delete.
Let state a caveat before starting. I am not a certified mechanic. I can turn a wrench. But I am sure there are a few steps taken here that some may have alternate methods or tips. If so, by all means reply to the post. No ego to bruise here. Different opinions are what makes this site work.
Here we go...
Step 1:
Begin by removing the air intake hose. It is connected in three locations. First is the spring connector located on the top-center. Pinch it with your hands or pliers and pull the tube off. Next, loosen the clamps on Air Filter Box and Throttle Body side and pull the entire hose out.
Step 2:
This part is the first “choose your own adventure”. Referencing the image below, note that the Ribbon is located between the Spacer and the Manifold Intake. So you have two choices to open this up and get to it.
- You can remove the bolts that hold the Spacer to the Manifold Intake. This will result in the entire assembly coming off in one piece (Throttle Body, Spacer, and Gasket).
- You can remove the Throttle Body first, then remove the Spacer
So here we go…
I removed the bolts between the Throttle Body and the Spacer. Now use extra care in pulling the Throttle Body off. There are a few wire harnesses attached to it. I did not disconnect these. I simply pulled the Throttle Body off to the left and let it drop down below the engine. Make sure you don't get contaminants inside. You can cover it with a shop rag etc.
Step 3:
Remove the bolts holding on the Spacer and remove the Spacer. There is no gasket between the Spacer and Manifold Intake. You will note some "gunk" on the bolts. That is just loctite the factor used to hold the bolts in. You can clean that off.
Behold! The Great Ribbon has shown itself.
Step 4:
The ribbon is very difficult to get out of the Manifold Intake. Doing so puts the rubber gasket around the Ribbon in danger of getting ripped. So, I took a tip from another post on this website and screwed a Drywall Screw into the front of the ribbon (about ½’ in). Then I just pulled on the screw and viola!
NOTE: Look at the gasket ribs and how they are pointed so you can install it back the same way.
Step 5:
Choose your own Adventure Part 2
- If you have a Riva Ring then you want to be sure that the gasket and the ring are oriented correctly before joining them together and installing them. The arrow on the RIVA ring should point toward the bow of the boat (NOT the direction of airflow!). Likewise, the rubber gasket ribs taper down toward the aft. Look at the photo to see what I mean.
- If you are not installing a RIVA ring. Then move on to Step 6. You will NOT reinstall the rubber gasket
Step 6:
Reinstall the Spacer. If you forgot which way it goes on, look for the stamped lettering on the bottom as shown in the left image. Here is where you will need to put some blue Loctite on the bolts before installing (hat tip to member 212s for suggesting this add). Hand tighten the bolts to get them started. Then tighten each bolt a little at a time in a cross pattern (For example, Top-right, then bottom-left, then top-left, then bottom-right – just like the lug nuts on a car tire) to ensure the Spacer sits properly against the Manifold Intake.
Next, reinstall the Throttle Assembly using the same crossing pattern mentioned above (remember the Loctite as well). Also, remember to put the gasket between the Spacer and Throttle Assembly. Three hands may help here. But I did it myself just taking my time and ensuring the gasket and components fit together as before.
Step 7 (almost done):
Reinstall the Air hose by clamping it to the Throttle Assembly and Air Intake Box, then putting the smaller hose back on with the spring clip.
Step 8:
Ok, I hope that can help someone. Or at the very least, give them some confidence in doing this relatively easy task.
Regards,
Todd
Last edited: