- Messages
- 8,325
- Reaction score
- 22,847
- Points
- 862
- Location
- Northern Vermont Lake Champlain
- Boat Make
- Boston Whaler
- Year
- 1995
- Boat Model
- Other
- Boat Length
- 18
Put the new 1 1/4" binnacle guard in the cockpit last night. It replaces the original 1" guard. The new one will house the Navpod to hold the Axiom 9 RV, P70 Auto pilot control and I60 wind instrument. The 1 1/4" tubing allows me to run all the power and communication wiring internally between the instruments and their transducers and not be seen in the cockpit. I had to modify the existing binnacle cover that held the 1" guard to it by cutting off the two " ears" so it would accept the new 1 1/4" S.S. guard bracket.
![20180725_171609.jpg 20180725_171609.jpg](https://jetboaters.nyc3.digitaloceanspaces.com/data/attachments/79/79918-48a55431c3504ae5fe26047aa21d499e.jpg?hash=SKVUMcNQSu)
![20180725_082106.jpg 20180725_082106.jpg](https://jetboaters.nyc3.digitaloceanspaces.com/data/attachments/79/79920-a99a1c962adf6b1627991fbe0afba69e.jpg?hash=qZoclirfax)
![20180725_173211.jpg 20180725_173211.jpg](https://jetboaters.nyc3.digitaloceanspaces.com/data/attachments/79/79921-219d86aabcfd0a233ed91ff9bc0cb349.jpg?hash=IZ2Gqrz9Ci)
Then I had to drill and mount the bases for the guard. Found the cockpit sole to be cored with wood and 1 1/4" thick. Had to modify the bases by cutting off one corner of the base to fit close to the pedestal base. Drilled (2) 1 1/4" holes to allow the wires to pass into the boat without being seen.
![20180726_184031.jpg 20180726_184031.jpg](https://jetboaters.nyc3.digitaloceanspaces.com/data/attachments/79/79923-d17c8ebfe158ae10e42a7d550741ecb4.jpg?hash=0XyOv-FYrh)
![20180726_182744.jpg 20180726_182744.jpg](https://jetboaters.nyc3.digitaloceanspaces.com/data/attachments/79/79922-ba1f66bb5b3bba2a32c5e9cfd857688d.jpg?hash=uh9mu1s7ui)
Bedded the bases and screws with 4200, screwed them down and slipped the new angle guard in.
![20180726_190405.jpg 20180726_190405.jpg](https://jetboaters.nyc3.digitaloceanspaces.com/data/attachments/79/79924-d0e47050dd0908bf0a99388b731df58b.jpg?hash=0ORwUN0JCL)
![20180726_190456.jpg 20180726_190456.jpg](https://jetboaters.nyc3.digitaloceanspaces.com/data/attachments/79/79925-47f6369d0a130dd9e40ce4d5997db14c.jpg?hash=R_Y2nQoTDd)
Ready to install the Navpod and wheel pilot. The marina quoted us $644 to remove the old guard and install new. Due to the modifications necessary it may have been more. Took me about 4 hours total to do the work, nearly half was modifying the S.S. Bases, hacksaw and belt sander. We are happy with it and happier to save $$.
Also installed this 12v TV, keeps the wife entertained while I am working on the boat and the Seawatch digital antenna works great.
![20180726_192711.jpg 20180726_192711.jpg](https://jetboaters.nyc3.digitaloceanspaces.com/data/attachments/79/79926-39050d6bba880459cc40e723ec79f85f.jpg?hash=OQUNa7qIBF)
Still need to hide these wires.
![20180725_171609.jpg 20180725_171609.jpg](https://jetboaters.nyc3.digitaloceanspaces.com/data/attachments/79/79918-48a55431c3504ae5fe26047aa21d499e.jpg?hash=SKVUMcNQSu)
![20180725_082106.jpg 20180725_082106.jpg](https://jetboaters.nyc3.digitaloceanspaces.com/data/attachments/79/79920-a99a1c962adf6b1627991fbe0afba69e.jpg?hash=qZoclirfax)
![20180725_173211.jpg 20180725_173211.jpg](https://jetboaters.nyc3.digitaloceanspaces.com/data/attachments/79/79921-219d86aabcfd0a233ed91ff9bc0cb349.jpg?hash=IZ2Gqrz9Ci)
Then I had to drill and mount the bases for the guard. Found the cockpit sole to be cored with wood and 1 1/4" thick. Had to modify the bases by cutting off one corner of the base to fit close to the pedestal base. Drilled (2) 1 1/4" holes to allow the wires to pass into the boat without being seen.
![20180726_184031.jpg 20180726_184031.jpg](https://jetboaters.nyc3.digitaloceanspaces.com/data/attachments/79/79923-d17c8ebfe158ae10e42a7d550741ecb4.jpg?hash=0XyOv-FYrh)
![20180726_182744.jpg 20180726_182744.jpg](https://jetboaters.nyc3.digitaloceanspaces.com/data/attachments/79/79922-ba1f66bb5b3bba2a32c5e9cfd857688d.jpg?hash=uh9mu1s7ui)
Bedded the bases and screws with 4200, screwed them down and slipped the new angle guard in.
![20180726_190405.jpg 20180726_190405.jpg](https://jetboaters.nyc3.digitaloceanspaces.com/data/attachments/79/79924-d0e47050dd0908bf0a99388b731df58b.jpg?hash=0ORwUN0JCL)
![20180726_190456.jpg 20180726_190456.jpg](https://jetboaters.nyc3.digitaloceanspaces.com/data/attachments/79/79925-47f6369d0a130dd9e40ce4d5997db14c.jpg?hash=R_Y2nQoTDd)
Ready to install the Navpod and wheel pilot. The marina quoted us $644 to remove the old guard and install new. Due to the modifications necessary it may have been more. Took me about 4 hours total to do the work, nearly half was modifying the S.S. Bases, hacksaw and belt sander. We are happy with it and happier to save $$.
Also installed this 12v TV, keeps the wife entertained while I am working on the boat and the Seawatch digital antenna works great.
![20180726_192711.jpg 20180726_192711.jpg](https://jetboaters.nyc3.digitaloceanspaces.com/data/attachments/79/79926-39050d6bba880459cc40e723ec79f85f.jpg?hash=OQUNa7qIBF)
Still need to hide these wires.
Last edited: