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Another Clean-Out Plug Thread

Ok. Thank you. I am going to try the wax tomorrow and am prob going to rebuild the plug. If those don't work, then yeah, prob going to chalk it up as "it is what it is". It doesn't seem to hurt the performance and it hasn't sunk. Thanks for the feedback. We can definitely say it is something we deal with across the country...I am in Atlanta.

You stated that you "rode with the tray off". Pics of the area and indicators of what tray you're referring to will help. There's the cleanout tray hatch, the cleanout tray itself, and an inspection hatch that you could be referring to

The beeswax will help to keep your cleanout plugs from sticking in the tubes if you happen to leave them in, and will keep the seals supple, but it's just beeswax. Your issue is that the water is coming past the seals, filling up the cleanout tray area, and THEN getting into the bilge. The ultimate issue will be most likely due to the tray not being sealed, and/or the inspection hatch allowing water past if it builds up that high. The beeswax may slow this process down, but you've got water getting into the bilge, which points to other areas that are leaking further down the troubleshooting chain.

The tray can easily be sealed with DAP Seal n Peel or silicone. Silicone will be a bigger PITA to remove, but if you can't find the DAP, you can definitely source silicone. If you're still getting water in the bilge from that area, buying or DIY-ing a riser for your inspection hatch seems to be the solution to that issue.

Rebuilding your plugs may or may not solve the issue, but more likely than not, it WON'T, or at best, it will solve it for a period of time. The less expensive solution is to seal the cleanout tray first. I'd try adding the riser second, and if those two don't stop your water intrusion issues, THEN rebuild your plugs. At the very least, if you DO decide to rebuild the plugs, save the seals for "just in case" reasons.
 
You stated that you "rode with the tray off". Pics of the area and indicators of what tray you're referring to will help. There's the cleanout tray hatch, the cleanout tray itself, and an inspection hatch that you could be referring to

The beeswax will help to keep your cleanout plugs from sticking in the tubes if you happen to leave them in, and will keep the seals supple, but it's just beeswax. Your issue is that the water is coming past the seals, filling up the cleanout tray area, and THEN getting into the bilge. The ultimate issue will be most likely due to the tray not being sealed, and/or the inspection hatch allowing water past if it builds up that high. The beeswax may slow this process down, but you've got water getting into the bilge, which points to other areas that are leaking further down the troubleshooting chain.

The tray can easily be sealed with DAP Seal n Peel or silicone. Silicone will be a bigger PITA to remove, but if you can't find the DAP, you can definitely source silicone. If you're still getting water in the bilge from that area, buying or DIY-ing a riser for your inspection hatch seems to be the solution to that issue.

Rebuilding your plugs may or may not solve the issue, but more likely than not, it WON'T, or at best, it will solve it for a period of time. The less expensive solution is to seal the cleanout tray first. I'd try adding the riser second, and if those two don't stop your water intrusion issues, THEN rebuild your plugs. At the very least, if you DO decide to rebuild the plugs, save the seals for "just in case" reasons.
Yeah, I’m not sure if Jacob sealed his tray, or added the Jet Boat Pilot riser, but I did both. In fact I think I way over did my tray itself, using 3M 4200, along with a bead of regular silicone around the edge after sealing down the tray itself, LOL! I’m guessing it’s going to be a royal PIA to get that tray out if I need to. (Oooh, speaking of I want to replace my Scupper this season, hopefully I can get to everything thru the hatch access)
But even with all that I’ve done, I still get water in the bilge when going over about 40mph, and when I immediately open the hatch, both tubes a full to the brim, as well as some water in the tray itself.
Not exactly sure how the water is getting in the bilge, maybe thru the lid of the riser (not sure how water tight that is), or maybe thru the clean out tubes themselves, but they seems unlikely.
Maybe it’s getting in a totally different way? And just a coincidence that the clean out ports leak?
I open the engine compartment after going over 40, and it’s bone dry…. Plus I slip the boat for days, and no water in the bilge after sitting in the slip.
To tell you the truth, I’m confused!….
 
There has been lots of discussion about water on top of the clean-out plugs and that its fairly normal. Many people believe that water gets into the inspection port area from the swim platform when stopping, etc. and it fills the clean-out access tube.

I used to subscribe to that theory as well.... until I purchased the 275SD. The inspection access covers and clean-out ports sit pretty high up off the swim-platform. You would need to stop dead from 50mph or have a 3 foot wave come over the back of the boat to get water on top of the clean-out plugs. When I first started using the boat I had water on top of my clean out plugs. I wasn't too worried about it since I had seen this with previous Yamaha boats.

However, I had at one time theorized that water getting on top of the clean-out plugs was from some blow-by getting past the plugs. I might have now just confirmed that this is actually the case.

Before my 10-hour service, I was getting water on top of my clean-out plugs. No big deal... and I would just remove the plugs and let the water drain after ever outing. After I had my 10-hour service, I noticed the dealer coated the clean-out plugs in bees wax (aka a toilet base gasket). After the 10-hour service and the bees wax around the clean-out plugs.... no more water on top of the clean-out plugs.

As I got closer to the 30-hours I started getting water on top of the clean-out plugs again and I could see the bees wax was starting to fade away around the plugs. I was using some waterproof lube on my clean-out plugs that I also had used use on pool pump o-rings before the bees wax. Trouble with that lube is that it is tough to get it to stay on the clean-out plugs.

I have now switched to bees wax and it sticks much better to the clean-out plugs and also lasts longer. I also stopped getting water on top of my plugs again so it appears the bees wax not only lubricates the plugs but helps keeps them sealed to prevent any blow-by from the pump. At least that's my theory of how water gets on the tops of my clean-out plugs on the 275.

When I start to see water on top of my plugs again, that is going to be my singnal to coat the plugs with bees wax again.




View attachment 211803


View attachment 211804

There has been lots of discussion about water on top of the clean-out plugs and that its fairly normal. Many people believe that water gets into the inspection port area from the swim platform when stopping, etc. and it fills the clean-out access tube.

I used to subscribe to that theory as well.... until I purchased the 275SD. The inspection access covers and clean-out ports sit pretty high up off the swim-platform. You would need to stop dead from 50mph or have a 3 foot wave come over the back of the boat to get water on top of the clean-out plugs. When I first started using the boat I had water on top of my clean out plugs. I wasn't too worried about it since I had seen this with previous Yamaha boats.

However, I had at one time theorized that water getting on top of the clean-out plugs was from some blow-by getting past the plugs. I might have now just confirmed that this is actually the case.

Before my 10-hour service, I was getting water on top of my clean-out plugs. No big deal... and I would just remove the plugs and let the water drain after ever outing. After I had my 10-hour service, I noticed the dealer coated the clean-out plugs in bees wax (aka a toilet base gasket). After the 10-hour service and the bees wax around the clean-out plugs.... no more water on top of the clean-out plugs.

As I got closer to the 30-hours I started getting water on top of the clean-out plugs again and I could see the bees wax was starting to fade away around the plugs. I was using some waterproof lube on my clean-out plugs that I also had used use on pool pump o-rings before the bees wax. Trouble with that lube is that it is tough to get it to stay on the clean-out plugs.

I have now switched to bees wax and it sticks much better to the clean-out plugs and also lasts longer. I also stopped getting water on top of my plugs again so it appears the bees wax not only lubricates the plugs but helps keeps them sealed to prevent any blow-by from the pump. At least that's my theory of how water gets on the tops of my clean-out plugs on the 275.

When I start to see water on top of my plugs again, that is going to be my singnal to coat the plugs with bees wax again.




View attachment 211803


View attachment 211804
 
Is there any real issue with water spilling into the clean out plug deck under the hatch whether it be from spill back from the transom or coming up through the plug? If it comes up through the plug does it bleed power off from not being sealed and water being redirected upward through the plug instead of directing out of the nozzle? Just curious I’m a new jet boat owner. I was told that area is self bailing and is designed to get wet either way ?? Thoughts
 
Yeah, I’m not sure if Jacob sealed his tray, or added the Jet Boat Pilot riser, but I did both. In fact I think I way over did my tray itself, using 3M 4200, along with a bead of regular silicone around the edge after sealing down the tray itself, LOL! I’m guessing it’s going to be a royal PIA to get that tray out if I need to. (Oooh, speaking of I want to replace my Scupper this season, hopefully I can get to everything thru the hatch access)
But even with all that I’ve done, I still get water in the bilge when going over about 40mph, and when I immediately open the hatch, both tubes a full to the brim, as well as some water in the tray itself.
Not exactly sure how the water is getting in the bilge, maybe thru the lid of the riser (not sure how water tight that is), or maybe thru the clean out tubes themselves, but they seems unlikely.
Maybe it’s getting in a totally different way? And just a coincidence that the clean out ports leak?
I open the engine compartment after going over 40, and it’s bone dry…. Plus I slip the boat for days, and no water in the bilge after sitting in the slip.
To tell you the truth, I’m confused!….
@drewkaree and @DaveShip55....when I rode with tray off I had removed the entire tray so I could see and look all around. I tried the bees wax on the clean out plug, and drewaree, yeah it's just bees wax. Makes the plug smooth putting in and taking out but did zip to stop the water. I did seal the tray back on using silicone (I had re-siliconed around and under the inspection covers in the past as I had seen water dripping in through the screw holes....i have two on sx190) and took it back out today. I give my work a solid A to A+ as even after long rides at higher rpm and about 1-1.5 hours of pulling kids on tub (teens so little bigger and of course want faster all the time, glad Dad can set speed limits to keep safe but have fun) no water into bilge area. It wasn't until I started coming off plane and stoping fast that I got water in there. I think that comes from the water going over the inspection covers and through that. Thank you for the idea of putting in risers. I have not heard of that before. I think I will run it a few more times and see if it happens again. I also may just plug the drain hole with my thumb and fill that area and see if it leaks anywhere. If it only goes in through the inspection ports, then the riser may be the final "fix all" for this mystery.

Thanks for all the advise and ideas. I will update in few weeks when have had time to try all this.

Now real quick funny part....seems I have the leak controlled and poss identified but the transducer seems to be going out on depth finder. So I may end up having to cut it all open to replace that. Good news is, I will know how to put it back right. Hahaha
 
Is there any real issue with water spilling into the clean out plug deck under the hatch whether it be from spill back from the transom or coming up through the plug? If it comes up through the plug does it bleed power off from not being sealed and water being redirected upward through the plug instead of directing out of the nozzle? Just curious I’m a new jet boat owner. I was told that area is self bailing and is designed to get wet either way ?? Thoughts
This is my first jet boat as well and I picked it up at the end of last summer and had time to enjoy it about 3-5 weeks. Like everyone has said, water in the clean out plug area is normal and does not hurt the performance of the boat. Where mine was having the problem (it seems might have fig it out) was as water came into the clean out tray area it was leaking around the tray and into the bilge.
 
Yeah, I’m not sure if Jacob sealed his tray, or added the Jet Boat Pilot riser, but I did both. In fact I think I way over did my tray itself, using 3M 4200, along with a bead of regular silicone around the edge after sealing down the tray itself, LOL! I’m guessing it’s going to be a royal PIA to get that tray out if I need to. (Oooh, speaking of I want to replace my Scupper this season, hopefully I can get to everything thru the hatch access)
But even with all that I’ve done, I still get water in the bilge when going over about 40mph, and when I immediately open the hatch, both tubes a full to the brim, as well as some water in the tray itself.
Not exactly sure how the water is getting in the bilge, maybe thru the lid of the riser (not sure how water tight that is), or maybe thru the clean out tubes themselves, but they seems unlikely.
Maybe it’s getting in a totally different way? And just a coincidence that the clean out ports leak?
I open the engine compartment after going over 40, and it’s bone dry…. Plus I slip the boat for days, and no water in the bilge after sitting in the slip.
To tell you the truth, I’m confused!….

It will be a PITA with the 4200, but not nearly as bad as if you'd used 5200, so at least you got that going for you.

No need to be confused, you've done a lot so far, and you can walk yourself right through the possible areas, and by process of elimination, you can either locate more areas that need attention, or rule OUT the cleanout tray area, and track down the other areas.

These things should be simple, and while sometimes there can be exceptions, that's how the phrase "the exception to the rule" came to be. First, you're getting water into the bilge. The answer is to locate the areas in the cleanout tray area, and test them. You may have fixed your water from the cleanout tray area, and have issues elsewhere, so you need to walk through the process of how it might get in. First, in the cleanout tray area, it can only get in via 2 ways, but there's more than just 2 ways to GET to those 2 ways - does that make sense?

1 - through the cleanout tray area, somehow Seems simple, but steps are often assumed to be before this item by many who are having these problems

2 - through the cleanout plug tubes - either past or through the rubber sleeves, or through cracks in the metal fittings. Neither of these has shown to be typical on the forums here, so those would be the thing to check after verifying the cleanout tray.

It SEEMS like "it's the plugs" or "it's coming from the stern/drain/deck cover" would be the solution, but checking these things are the secondary issue - the water gets in somewhere around the cleanout tray that covers the big hole. It doesn't matter if your plugs are leaking, IF the tray is sealed up completely, because the water would drain out. Following so far?

Plug up the drain itself, if you've got one. A cork, rubber plug, duct tape, something. That needs to be done to slow the water from flowing out. For guys with newer boats that have the gutters molded into that area, you'll have a bit harder time to check this, but those gutters are an AWESOME design improvement to get water out of that area.

After plugging the one hole that PURPOSEFULLY allows water into the boat, you can start to fill the cleanout tray area with a hose. It should fill up the tubes, and keep running the water until the entire cleanout tray is covered and under water. Open the inspection hatch. If - IF IF IF - you've done a good job sealing the cleanout tray, you shouldn't notice any water coming in at any place around the tray or associated connections. If you want to test, the baby powder test should be instant and noticeable for even the smallest leaks. Take note, and track down those areas and fix/address them.

The possible reasons for water to be entering are numerous at this point.

- Around the cleanout port tubes (they should be siliconed to the tray when they're reinstalled, otherwise they leak into the bilge
- Around EVERY screw hole. Should be somewhere between 9-Infinity screws. Any and all can leak to varying degrees
- Around the drain fitting. There should be a washer to help with this, but sealant and a METAL fitting are better solutions
- Around the edge of the cleanout tray that you thought may be completely sealed. This test will show any missed spots
- Around the base edge of the cleanout inspection hatch. That may just be screwed on there, with no sealant or gasket

I can't think of any others for this initial testing, BUT, if you don't have a riser for the inspection hatch if your boat has one, the base of that inspection hatch is often just screwed down with no sealant or gasket. To make it more difficult, that hatch that's so easy to remove is ALSO not the best at stopping water, since it has to be loose enough for removal. This is why the riser seems to solve the issue - it raises that inspection hatch just enough to allow the drain to work as intended, and remove all water that enters the area.

These are just SIX of the ways that water can enter the bilge, and if you've followed the process, this doesn't even include the plugs, AT ALL. If water is getting past them, it's NOT coming in fast enough for the drain to be overcome - UNLESS it's building up to flow over the inspection hatch. The plugs allowing blow-by DOES contribute, but it's not your cause for water in the bilge, it's an addition to the problem, but not the main problem....yet.

I'll shoot up some pics in a bit to show how you can see this playing out, and how to rule these things out.

Keep in mind, you actually MAY have everything watertight back there. That water in your bilge could be coming from any number of other areas. There's a Leak Thread here in the FAQ's. The cleanout tray and the anchor locker drain seem to be the top 2 on the list of water ingress areas, but for the purpose of this thread, we're focused on the cleanout tray.


Is there any real issue with water spilling into the clean out plug deck under the hatch whether it be from spill back from the transom or coming up through the plug? If it comes up through the plug does it bleed power off from not being sealed and water being redirected upward through the plug instead of directing out of the nozzle? Just curious I’m a new jet boat owner. I was told that area is self bailing and is designed to get wet either way ?? Thoughts

If you followed all of that above, you should see that water getting into the cleanout plug deck is no problem, in fact, it's one of the most commonly asked questions on here. As long as you're not getting any of that water into the bilge, it's not going to be siphoning off noticeable speed, or at least no one's reported that as an issue, as far as I can recall. That area is SUPPOSED to be self-bailing, but reality is often the enemy of the engineer and their solutions.



@drewkaree and @DaveShip55....when I rode with tray off I had removed the entire tray so I could see and look all around. I tried the bees wax on the clean out plug, and drewaree, yeah it's just bees wax. Makes the plug smooth putting in and taking out but did zip to stop the water. I did seal the tray back on using silicone (I had re-siliconed around and under the inspection covers in the past as I had seen water dripping in through the screw holes....i have two on sx190) and took it back out today. I give my work a solid A to A+ as even after long rides at higher rpm and about 1-1.5 hours of pulling kids on tub (teens so little bigger and of course want faster all the time, glad Dad can set speed limits to keep safe but have fun) no water into bilge area. It wasn't until I started coming off plane and stoping fast that I got water in there. I think that comes from the water going over the inspection covers and through that. Thank you for the idea of putting in risers. I have not heard of that before. I think I will run it a few more times and see if it happens again. I also may just plug the drain hole with my thumb and fill that area and see if it leaks anywhere. If it only goes in through the inspection ports, then the riser may be the final "fix all" for this mystery.
Thanks for all the advise and ideas. I will update in few weeks when have had time to try all this.

Now real quick funny part....seems I have the leak controlled and poss identified but the transducer seems to be going out on depth finder. So I may end up having to cut it all open to replace that. Good news is, I will know how to put it back right. Hahaha

@DaveShip55 here's some verification for you - @Jacob L had water coming in around the screw holes. Again, that may not be the ONLY location, but if Jacob's seals aren't keeping water out, any water that gets in should be exiting via the drain or the gutters. Instead, there's enough built up to show him symptoms of the area he needed to tackle - the screw holes - and likely the tray was also problematic.

I'm not familiar with which boats have the circular inspection ports, or if there are risers that can even be used on those, but if a riser CAN be installed, and you cannot find one, I'm certain that a riser could be 3D printed for those, or you could easily DIY a riser out of any number of materials. If you can't add a riser, then you'll need to have some way to check for leakage around those after they're closed up - GoPro in the bilge area to record this, is all I can think of. This would also apply to someone who doesn't want to buy/DIY a riser for the inspection hatches that are oval in shape, so look at it this way - if you don't have a GoPro, you could buy it, find out the inspection hatch is leaking, AND have to buy a riser, or you could skip a step, buy/DIY a riser, and test that out via the drain plug after a day on the water.

I'll post up some pics, and try to add some commentary to show you guys the areas you need to check out, but each boat can/may be different, and this should be looked at as definite suggestions with possible solutions, and some input or work on your part is going to be needed.

Without fail, dealerships have shown a spotty track record according to comments on here, in regards to actually fixing these water leaks. It seems to my eye that they more often get lucky with their guesses as to where things are leaking, and they're just trying to quickly address it, bill you for the repair, and move on to the next job. While this isn't 100%, I'm sure, it shows up in comments here often enough that I would tackle this myself with all the available knowledge of this forum FIRST, and when all currently known ideas are exhausted, then, and ONLY then, take it to the dealership, making sure they note on the work order all of the things you will tell them that you tried/did, so you're not paying for wasted time and effort, only to get a boat back that still leaks, because they simply redid what you already tried, that failed to stop the water from getting into the bilge.
 
Gonna shoot minimal comments with the pics, these should be able to demonstrate what I pointed out above. This is MY boat, and I realize this isn't every boat, so use this info as a guide, and not a how-to, when tackling your own issues. You'll be able to see areas that my personal boat leaked, and what needed to be addressed. I still do NOT have a dry bilge, as I have some projects to do in that bilge area, but the areas I tackled cut my water ingress by half, which was huge. At this point, I'm in acceptance mode of the water I do get in there, until I add my secondary bilge pump and finish adding some other drains. I didn't want to keep having to reapply silicone or the DAP Seal n Peel, and am willing to wait until I'm done. I have 100% confidence that finally sealing the cleanout tray is the last step in eliminating water ingress in this area. My anchor locker drain was done long ago, and adding a snap plug that @FSH 210 Sport was kind enough to send me, stops water from filling the anchor locker and flowing over the top walls of that area and into the bilge. I expect this year to have a dry bilge when I'm able to tackle the last 2 projects I have for that area.

On to the show:


That's NOT the riser, that's the OEM molding of the cleanout tray. As you can see, the seam on the inspection hatch can easily allow water in, and that hatch doesn't seal at all, so anything coming up and over will leak into the bilge. You cannot tighten those screws enough to keep water out - you'll crack the fiberglass, so do it right, or work on it twice. The riser is the current proven solution to this area, and you'll see mine in a few pics.

IMG_20210417_154018204_HDR.jpg

Here's the underside of the tray. The two molded tubes are where the rubber cleanout plug tubes attach around, and there should be silicone on those. If not, water filling the tubes can leak up and past those spots - again, the water isn't the problem, the sealing solution is the problem. This area will be the least likely to be the issue, but it's still necessary to check it, and do it right - the service manual specifies silicone for this area. Notice that drain fitting too - sealant and metal is the solution, and you can see how water can drain into the bilge

IMG_20210417_160255163.jpg



Here's the top side of that fitting. Yours may be different. That plastic CAN crack, and it may be undetectable to the eye. Under load/use, it may gap open. Ditch this, replace with metal, seal it up. Do NOT use silicone in this area - it can fail. Use 4200 or 5200. If you're gonna need the 4200/5200 for more projects and want to save some dough, you may be able to get more uses out of your 4200/5200 by putting it into a ziploc bag and then into the freezer. Thaw before use next time.

IMG_20210417_160805490_HDR.jpg

Here's the crap OEM silicone job they did on the underside of my cleanout tray. You can see the missed gaps. Silicone is acceptable here to seal the tray to the deck, but you should also seal around the edge of the cleanout tray after it's installed for added/secondary protection. My tray has a "fold" of sorts right in the middle, and none of those screws will ever suck the tray tight to the deck, so this needs to be sealed on my boat. Yours may too, so double check. Yamaha installed an engineered failure of a design with my cleanout tray. The mold of the boat itself also has that "fold". This whole area should have been flat. If yours is, count yourself lucky that you don't have to deal with this issue, specifically.


IMG_20210417_162429162.jpg


Here's the underside of my cleanout tray, the molded tube that the rubber sleeve attaches to. @DaveShip55 this is the one area that is often missed. The rubber sleeve is held to that by a band clamp, and I'm guessing that may be enough, but since it has to be removed to take the tray off, my outlook is, why not do it the way they specify? While I'm in there, I also removed my band clamps, and went with T-bolt hose clamps. More even pressure with those. It's possible to ovalize these with the OEM band clamp, so don't tighten these too much. I believe this is why they recommend silicone as well, to help with any poor mating surfaces.

IMG_20210418_143020732.jpg


Here's my tray after installation. The rubber washers keep water out of the screw holes, you can see the stainless metal fitting that has a rubber washer on the underside, and it's sealed with 4200 to the topside of the tray. Lastly, you can see my DIY riser between the molded riser of the cleanout tray, and the inspection port. I used 2 HDPE cutting boards from Sam's club. Total cost with the epoxy to create a 2-layer riser that's 1" tall was $25. 3D printed versions are available online for $90 or more. No real excuse, if your boat leaks in this area, not to add a riser if they can be used. You'll spend $100 in LOTS dumber ways on your boat!

IMG_20211010_134920402.jpg



Hope this helps folks troubleshoot the area. Remember, the water in the BILGE is the problem, trace it back STARTING with the bilge. The cleanout plugs are the last item in that chain, if you're working your way back. You've got issues well before the cleanout plugs, when working backwards from the problem.
 
Gonna shoot minimal comments with the pics, these should be able to demonstrate what I pointed out above. This is MY boat, and I realize this isn't every boat, so use this info as a guide, and not a how-to, when tackling your own issues. You'll be able to see areas that my personal boat leaked, and what needed to be addressed. I still do NOT have a dry bilge, as I have some projects to do in that bilge area, but the areas I tackled cut my water ingress by half, which was huge. At this point, I'm in acceptance mode of the water I do get in there, until I add my secondary bilge pump and finish adding some other drains. I didn't want to keep having to reapply silicone or the DAP Seal n Peel, and am willing to wait until I'm done. I have 100% confidence that finally sealing the cleanout tray is the last step in eliminating water ingress in this area. My anchor locker drain was done long ago, and adding a snap plug that @FSH 210 Sport was kind enough to send me, stops water from filling the anchor locker and flowing over the top walls of that area and into the bilge. I expect this year to have a dry bilge when I'm able to tackle the last 2 projects I have for that area.

On to the show:


That's NOT the riser, that's the OEM molding of the cleanout tray. As you can see, the seam on the inspection hatch can easily allow water in, and that hatch doesn't seal at all, so anything coming up and over will leak into the bilge. You cannot tighten those screws enough to keep water out - you'll crack the fiberglass, so do it right, or work on it twice. The riser is the current proven solution to this area, and you'll see mine in a few pics.

View attachment 233315

Here's the underside of the tray. The two molded tubes are where the rubber cleanout plug tubes attach around, and there should be silicone on those. If not, water filling the tubes can leak up and past those spots - again, the water isn't the problem, the sealing solution is the problem. This area will be the least likely to be the issue, but it's still necessary to check it, and do it right - the service manual specifies silicone for this area. Notice that drain fitting too - sealant and metal is the solution, and you can see how water can drain into the bilge

View attachment 233316



Here's the top side of that fitting. Yours may be different. That plastic CAN crack, and it may be undetectable to the eye. Under load/use, it may gap open. Ditch this, replace with metal, seal it up. Do NOT use silicone in this area - it can fail. Use 4200 or 5200. If you're gonna need the 4200/5200 for more projects and want to save some dough, you may be able to get more uses out of your 4200/5200 by putting it into a ziploc bag and then into the freezer. Thaw before use next time.

View attachment 233317

Here's the crap OEM silicone job they did on the underside of my cleanout tray. You can see the missed gaps. Silicone is acceptable here to seal the tray to the deck, but you should also seal around the edge of the cleanout tray after it's installed for added/secondary protection. My tray has a "fold" of sorts right in the middle, and none of those screws will ever suck the tray tight to the deck, so this needs to be sealed on my boat. Yours may too, so double check. Yamaha installed an engineered failure of a design with my cleanout tray. The mold of the boat itself also has that "fold". This whole area should have been flat. If yours is, count yourself lucky that you don't have to deal with this issue, specifically.


View attachment 233318


Here's the underside of my cleanout tray, the molded tube that the rubber sleeve attaches to. @DaveShip55 this is the one area that is often missed. The rubber sleeve is held to that by a band clamp, and I'm guessing that may be enough, but since it has to be removed to take the tray off, my outlook is, why not do it the way they specify? While I'm in there, I also removed my band clamps, and went with T-bolt hose clamps. More even pressure with those. It's possible to ovalize these with the OEM band clamp, so don't tighten these too much. I believe this is why they recommend silicone as well, to help with any poor mating surfaces.

View attachment 233319


Here's my tray after installation. The rubber washers keep water out of the screw holes, you can see the stainless metal fitting that has a rubber washer on the underside, and it's sealed with 4200 to the topside of the tray. Lastly, you can see my DIY riser between the molded riser of the cleanout tray, and the inspection port. I used 2 HDPE cutting boards from Sam's club. Total cost with the epoxy to create a 2-layer riser that's 1" tall was $25. 3D printed versions are available online for $90 or more. No real excuse, if your boat leaks in this area, not to add a riser if they can be used. You'll spend $100 in LOTS dumber ways on your boat!

View attachment 233320



Hope this helps folks troubleshoot the area. Remember, the water in the BILGE is the problem, trace it back STARTING with the bilge. The cleanout plugs are the last item in that chain, if you're working your way back. You've got issues well before the cleanout plugs, when working backwards from the problem.
Thanks soooo much for all the great info! lol!, I’m truly dreding it if I ever have to remove that tray! Not only did I use 4200, but I used a LOT OF IT!.. haha.. but to your point, at least I didn’t use 5200!
I also installed the JBP riser, and sealed that with 4200 as well, so the bottom should be sealed well, but not sure how well the lid itself is ‘sealed’.
Great idea of just plugging the drain holes, which o think I have two, and filling the tray to the top with a hose, and see what happens. Just doing that will confirm if my issue is truly getting in from the tray. Seeing as how I know for a fact I have ‘blow by’ around the clean out plugs, but heck, that may be a totally different issue, and not the reason of the water getting into the bilge. I’ll know for sure right away, if the water level goes down, bingo! Then just need to find out where. If not, time to look for other possibilities.
I never thought of the actual screw holes, or even more issue, those ‘drain ports’ could be the culprit, I really didn’t even check those. (I did make sure they were connected properly to the drain tubes, by pouring water down thru them, and the did in fact drain out of the boat.
One thing that I wonder about, absolutely no water in the bilge when cruising at around 25 or so, it’s only after running at higher speeds. And the after running at speed, it’s not a little water, the bilge will pump out a LOT of water…. I’m guessing 3 to 5 gallons!…. So it’s not a slow leak.
Definitely a good start with checking the tray itself.
 

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Thanks soooo much for all the great info! lol!, I’m truly dreding it if I ever have to remove that tray! Not only did I use 4200, but I used a LOT OF IT!.. haha.. but to your point, at least I didn’t use 5200!
I also installed the JBP riser, and sealed that with 4200 as well, so the bottom should be sealed well, but not sure how well the lid itself is ‘sealed’.
Great idea of just plugging the drain holes, which o think I have two, and filling the tray to the top with a hose, and see what happens. Just doing that will confirm if my issue is truly getting in from the tray. Seeing as how I know for a fact I have ‘blow by’ around the clean out plugs, but heck, that may be a totally different issue, and not the reason of the water getting into the bilge. I’ll know for sure right away, if the water level goes down, bingo! Then just need to find out where. If not, time to look for other possibilities.
I never thought of the actual screw holes, or even more issue, those ‘drain ports’ could be the culprit, I really didn’t even check those. (I did make sure they were connected properly to the drain tubes, by pouring water down thru them, and the did in fact drain out of the boat.
One thing that I wonder about, absolutely no water in the bilge when cruising at around 25 or so, it’s only after running at higher speeds. And the after running at speed, it’s not a little water, the bilge will pump out a LOT of water…. I’m guessing 3 to 5 gallons!…. So it’s not a slow leak.
Definitely a good start with checking the tray itself.


Have you replaced your scupper with a metal one yet? Not saying that it's the scupper, but I do seem to recall that someone here had a hairline crack that wasn't visible when he eyeballed it, but apparently when underway, it would flex enough to allow water in, and when he went to replace it, it broke off in his hand. Basically a ticking time bomb. Not trying to be clickbait-y, but that's something to check...also sounds like possible issues with the pumps/seals, but I'll have to revisit this when I have less things swimming around in my head. Hopefully someone else can eyeball your post as well, and see if that sounds like a potential problem @zipper perhaps...I think his boat is similar in age to yours, IIRC.
 
Thanks soooo much for all the great info! lol!, I’m truly dreding it if I ever have to remove that tray! Not only did I use 4200, but I used a LOT OF IT!.. haha.. but to your point, at least I didn’t use 5200!
I also installed the JBP riser, and sealed that with 4200 as well, so the bottom should be sealed well, but not sure how well the lid itself is ‘sealed’.
Great idea of just plugging the drain holes, which o think I have two, and filling the tray to the top with a hose, and see what happens. Just doing that will confirm if my issue is truly getting in from the tray. Seeing as how I know for a fact I have ‘blow by’ around the clean out plugs, but heck, that may be a totally different issue, and not the reason of the water getting into the bilge. I’ll know for sure right away, if the water level goes down, bingo! Then just need to find out where. If not, time to look for other possibilities.
I never thought of the actual screw holes, or even more issue, those ‘drain ports’ could be the culprit, I really didn’t even check those. (I did make sure they were connected properly to the drain tubes, by pouring water down thru them, and the did in fact drain out of the boat.
One thing that I wonder about, absolutely no water in the bilge when cruising at around 25 or so, it’s only after running at higher speeds. And the after running at speed, it’s not a little water, the bilge will pump out a LOT of water…. I’m guessing 3 to 5 gallons!…. So it’s not a slow leak.
Definitely a good start with checking the tray itself.

Fear not...4200 that is. Marine Formula™ - 10oz Aerosol
 
For sealing your cleanout plugs, try pool lube. It's made to seal backyard pool connections and it never dries. I glob it on the rubber pieces and then move the plugs around, then lock them in. Unless we're surfing and taking a ton of water over the back, this keeps my cleanout plugs nearly water free. I reapply it a few times a season too - good to use on the transom drain plug o-ring too.

 
Have you replaced your scupper with a metal one yet? Not saying that it's the scupper, but I do seem to recall that someone here had a hairline crack that wasn't visible when he eyeballed it, but apparently when underway, it would flex enough to allow water in, and when he went to replace it, it broke off in his hand. Basically a ticking time bomb. Not trying to be clickbait-y, but that's something to check...also sounds like possible issues with the pumps/seals, but I'll have to revisit this when I have less things swimming around in my head. Hopefully someone else can eyeball your post as well, and see if that sounds like a potential problem @zipper perhaps...I think his boat is similar in age to yours, IIRC.
I haven’t replaced it yet, but I do have the new stainless scupper in my toolbox ready to be installed (a lot of good it’s doing in my toolbox, LMAO!). But I do plan on changing it out this season. I’m thinking with the boat only being 3 years old, the lame plastic one ‘should’ still be okay, but ya never know.
I had a 2005 AR230 prior to this boat, and I replaced the plastic scupper about 8 or 9 years after buying it new in 2005, and it did literally break off when I tried pulling off the flex hose connected to it. Whew! I was lucky!
Now I’m really hoping I can get to my Scupper thru the access hatch, otherwise I’ll be needing that Marine Adhesive Remover! lol! Like a dummy, I should have replaced it when I was resealing my clean out tray! Duh! Oh well!
 
Update- Tested to see where exactly the water was getting into the bilge from, by plugging the drain plugs and filling the clean out tray with water. I could see immediately where the water was leaking into the bilge! It was leaking massively around the JBP riser access hatch/lid. There’s a rubber O-ring around the the base, which the lid snaps into place, but it doesn’t snap very tightly. I would push down on the lid, and the water would completely stop flowing into the bilge (and out the drain plug, I have the boat on the trailer)
So what I did, took six stainless screws and went around the edge of the lid, securing it down tight on the rubber O-ring. Now the tray is 100% water tight from going into the bilge.
I guess I still have the whole problem with the clean out ports leaking when going over 40 mph, but at least the water now won’t go into the bilge. Now we’ll see if the drain holes can keep up, LOL!…. I guess if the don’t, and the tray totally fills up, it’ll overflow and drain out/off the back of the boat.
Side note, before I screwed down the lid, I did go ahead and replace the Scupper with the Stainless Steel one…. Super simple job, definitely accessible thru the hatch. The hardest part was getting the hose off the factory plastic scupper, but once that was done, clean sailing!
 
This isn't a guarantee, but from what it seemed to be in regards to Forum responses, the Riser gives that drain enough time to fully drain the area so in practice, it seems to solve the problem and it shouldn't get as high as you had it.

That said, there's absolutely nothing wrong with sealing that off to make sure. Just one more item you can move from the "is it this?" column, to the "this shouldn't be the issue now" column

When you were adding the inspection hatch fitting to the riser, Did you add sealant to the underside of that flange area that you screwed down to the riser?
 
This isn't a guarantee, but from what it seemed to be in regards to Forum responses, the Riser gives that drain enough time to fully drain the area so in practice, it seems to solve the problem and it shouldn't get as high as you had it.

That said, there's absolutely nothing wrong with sealing that off to make sure. Just one more item you can move from the "is it this?" column, to the "this shouldn't be the issue now" column

When you were adding the inspection hatch fitting to the riser, Did you add sealant to the underside of that flange area that you screwed down to the riser?
Yeah, not only did I seal it, but I used the wonderful 4200, so it’s potentially never coming off, LMAO! Well until I get a can of than dissolves.
In practice and normal conditions (ie: clean out ports not leaking (blow by) like nobody’s business at 40mph plus… I think the riser would do the trick, but I think I’m getting a significant amount of water up thru this things, and filling the tray up to or above the riser, and that lid definitely wasn’t sealing on the ‘snap in’ side. It was noticeably loose, and I imagine while the boat is under way, it’s even worse (bouncing and such). But when I pushed down on it, it sealed up nicely and now water going into the bilge.
I’ll probably try and rebuild the plugs this season and see if that fixes the issue. In the mean time, I might also try some of the pool lube, never know, might do the trick, fingers crossed.
I’ll be test driving the boat tomorrow, and week see if any water gets into the bilge, now with the screwed down hatch/lid.
Thanks again for all the helpful advice!
 
The clean out plugs and the well they sit in needs to be clean for them to seal adequately. Hard water deposits, grime etc will prevent them from sealling.

If you look at the design of them, at least the twist lock ones I have, the rubber seal is what I call a skirt seal, the lip seats into the bottom of the well, this area also needs to be clean, and the skirt uses water pressure from below to billow out and seal against the sides of the tube. When you lock the plugs into place, this causes the skirt to billow out just a bit to make contact with the walls of the tube, and the water pressure increases the sealing force.

So if the rubber is dirty and the side walls are dirty the seal will not be able to gain good purchase on the walls and seal up. I use a rag with de natured alcohol on it, and with light to moderate pressure I clean the walls of the tube in the area where the seal contacts it. I used a flat blade screw driver with a rag wrapped around it to get into the groove at the bottom where the lip of the skirt seats. I suppose if you have some stubborn build up you could use a blue scotch brite pad with light pressure to remove the scale. Same thing with the rubber seal, it needs to be clean and in good shape to seal properly.

I believe that unless things are just perfect there will always be water in the clean out tubes.

The other thing that can happen when you slow down and the wave sweeps up over the back, is that water will come up the drain since its under pressure. Several folks have put an inline check valve in this drain to prevent this geyser effect.

So having everything clean and lubed up with either wax or pool lube will give the best seal possible.
 
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